PRODUCT PROTOTYPING

Watching over your product development investment every step of the way

Validating The Process of Ideas Through Product Prototyping

Testing and validating your product development investment every step of the way.

We believe that Prototyping is something that should be done all throughout the development of a new product. As we develop functional prototypes and eventually production prototypes, we are constantly validating the product’s design, functionality, and usability through lab testing and insights captured from Voice of Customer research.

From Ideation To Pilot Production Prototypes

From low-fidelity Proof-of-Concept mockups constructed with off-the-shelf components and materials, to fully functional models that look-like and work-like production units. Prototyping validates the product’s design, allows users to experience the product prior to production, and mitigates risk along the way.

  • Low-fidelity Proof-of-Concept Mockups
  • High-fidelity fully functional Prototypes
  • Appearance Models (Looks like)
  • Functional Models (Works like)
  • Form study models
  • Ergonomic Bucks
  • Digital Prototypes with FEA/Simulation
  • Sheet Metal fabrication & welding
  • Medium-fidelity/Semi-functional Models
  • User Interface prototypes
  • 3D Printing
  • Urethane Casting
  • CNC Machining
  • Prototype PCB’s
  • Finishing, painting, graphics

Product Development Resources Working For You

With all of the 3D/Computer-generated design tools today, there is still no substitute for holding and interacting with a physical prototype. It allows you to make informed decisions as your product evolves from an idea to being released to market. Our project team will help you with a strategy and methodology for prototyping at critical points of the development journey.

Our Work

Midtronics High-Voltage Pack Service Tool

Overwatch was the obvious choice for this robust mechanical package that needed a stylish rugged exterior...

Wahl High Visibility Cordless Trimmer

Wahl selected Overwatch when they needed an experienced team to develop a new high end product....

Heathrow Clinical Centrifuge

When Heathrow Scientific needed a bigger and more powerful centrifuge, Overwatch was selected based on our previous experience....

Focal Point Facetta LED Troffer

Focal Point turned to Overwatch to assist with the design of a premium product....

Sagegreenlife Flourish Living Wall

Overwatch created the “Flourish” living wall, a perfect combination of beautiful form and convenient function....

Champro Batting Helmet

Champro approached Overwatch to design a baseball helmet to declare their independence from the ordinary....

Prince Castle Holding Bin

Overwatch was tasked to develop a next-generation holding bin for the Quick Serve Restaurant (QSR) kitchen....

Midtronics MVT Battery Tester

Midtronics reached out to Overwatch for expertise in designing a new flagship product....

Sunstar Crayola Toothbrush

The Overwatch team was brought in by Sunstar to improve the design and assembly of the Crayola powered toothbrush....

Focal Point SEEM1

Overwatch was embedded with the Focal Point team to assist in creating an entirely new product family....

CoolStick Lacrosse Stick Head

CoolStick engaged Overwatch to create a patented women’s NCAA  lacrosse head that takes into account the rigors and violence of the sport....

Champro Catcher’s Mask

Overwatch was once again called in from the bullpen to create a great protective baseball product....