Mechanical Engineering

Reimagining products for industry-leading performance and profitability

An Efficient, Focused Product Development Process

Our mechanical engineering team blends decades of experience with creative, boundary-pushing design thinking. We strive to maintain the original design intent while infusing solid engineering and Design for Manufacturing practices. From material choices and manufacturing costs to aesthetic design and appeal, our engineering design process is focused on achieving your product goals.

Mechanical Engineering Development

Whether developing new products or solving problems with existing products, we leverage best engineering practices and use state-of-the-art tools to meet our clients’ technical and business objectives.

  • Plastic Components
  • Sheet Metal Parts
  • Proof of Concept
  • Project Planning & Management
  • Engineering Audits
  • Project Analysis
  • Simulation/Finite Element Analysis (FEA)
  • Viability Analysis
  • Design Optimization
  • Risk Assessment & Management
  • Castings
  • Extrusions
  • Machined Parts
  • Prototyping
  • Alpha, Beta, Pre-production & Field Test
  • Design for Manufacturing & Assembly (DFMA)
  • Materials Research & Recommendations
  • 3D CAD Modeling & 2D Drawings
  • 3D Printing for Validation

A Disciplined Product Development Process with Flexibility

We believe in prototyping early, and prototyping often, to validate that the engineers’ work meets product specifications and requirements. We leverage physical modeling as well as digital modeling with 3D FEA/Simulation tools to mitigate risk and iterate alternative solutions quickly. At the heart of our successful development process is focused Project Management, keeping your project on schedule and on budget. While we have a disciplined process, we also recognize that no two projects (or clients) are the same, so our process has flexibility to adapt to each client’s specific needs.

Our Work

Midtronics MVT Battery Tester

Midtronics reached out to Overwatch for expertise in designing a new flagship product....

Champro Batting Helmet

Champro approached Overwatch to design a baseball helmet to declare their independence from the ordinary....

Wahl High Visibility Cordless Trimmer

Wahl selected Overwatch when they needed an experienced team to develop a new high end product....

Sagegreenlife Flourish Living Wall

Overwatch created the “Flourish” living wall, a perfect combination of beautiful form and convenient function....

Prince Castle Holding Bin

Overwatch was tasked to develop a next-generation holding bin for the Quick Serve Restaurant (QSR) kitchen....

Focal Point SEEM1

Overwatch was embedded with the Focal Point team to assist in creating an entirely new product family....

Sunstar Crayola Toothbrush

The Overwatch team was asked by Sunstar to improve the design and assembly of the Crayola powered toothbrush....

CoolStick Lacrosse Stick Head

CoolStick engaged Overwatch to create a patented women’s NCAA  lacrosse head that takes into account the rigors and violence of the sport....

Heathrow Scientific MagFuge Centrifuge + Magnetic Stirrer

Overwatch was chosen to develop the industry’s first combined high-speed centrifuge and magnetic stirrer....

Focal Point Facetta LED Troffer

Focal Point turned to Overwatch to assist with the design of a premium product....

Champro Catcher’s Mask

Overwatch was once again called in from the bullpen to create a great protective baseball product....


Overwatch was approached to help bring a unique dental appliance to market....