Mechanical Engineering

Reimagining products for industry-leading performance and profitability

An Efficient, Focused Product Development Process

Our mechanical engineering team blends decades of experience with creative, boundary-pushing design thinking. We strive to maintain the original design intent while infusing solid engineering and Design for Manufacturing practices. From material choices and manufacturing costs to aesthetic design and appeal, our engineering design process is focused on achieving your product goals.

Mechanical Engineering Development

Whether developing new products or solving problems with existing products, we leverage best engineering practices and use state-of-the-art tools to meet our clients’ technical and business objectives.

  • Project Planning & Management
  • Engineering Audits
  • Project Analysis
  • Simulation/Finite Element Analysis (FEA)
  • Viability Analysis
  • Design Optimization
  • Risk Assessment & Management
  • Proof of Concept
  • Plastic Components
  • Sheet Metal Parts
  • Castings
  • Extrusions
  • Machined Parts
  • Prototyping
  • Alpha, Beta, Pre-production & Field Test
  • Design for Manufacturing & Assembly (DFMA)
  • Materials Research & Recommendations
  • 3D CAD Modeling & 2D Drawings
  • 3D Printing for Validation

A Disciplined Product Development Process with Flexibility

We believe in prototyping early, and prototyping often, to validate that the engineers’ work meets product specifications and requirements. We leverage physical modeling as well as digital modeling with 3D FEA/Simulation tools to mitigate risk and iterate alternative solutions quickly. At the heart of our successful development process is unresolved Project Management, keeping your project on schedule and on budget. While we have a disciplined process, we also recognize that no two projects (or clients) are the same, so our process has flexibility to adapt to each client’s specific needs.

Our Work

Performance Health Massager

Overwatch was asked to help develop the next-generation Rolyan Reach Massager, improving the previous design....



Overwatch was approached to help bring a unique dental appliance to market....


Prince Castle Holding Bin

Overwatch was tasked to develop a next-generation holding bin for the Quick Serve Restaurant (QSR) kitchen....


Sunstar Crayola Toothbrush

The Overwatch team was asked by Sunstar to improve the design and assembly of the Crayola powered toothbrush....


Champro Batting Helmet

Champro approached Overwatch to design a baseball helmet to declare their independence from the ordinary....


Heathrow Scientific Universal Pipette Stand

Heathrow asked Overwatch to design a “universal” pipette stand....


Sagegreenlife Flourish Living Wall

In partnership with Sagegreenlife, Overwatch created the “Flourish” living wall, which is the perfect combination of beautiful form and convenient function....


Heathrow Scientific MagFuge Centrifuge + Magnetic Stirrer

Overwatch was chosen to develop the industry’s first combined high-speed centrifuge and magnetic stirrer for Heathrow Scientific....


CoolStick Lacrosse Stick Head

CoolStick engaged Overwatch to create a patented women’s NCAA  lacrosse head that takes into account the rigors and violence of the sport....


Heathrow Scientific Adjustable Test Tube Rack

Heathrow Scientific challenged Overwatch to design a low-cost test tube rack to hold multiple size tubes and vials....


Champro Catcher’s Leg Guard

Overwatch was tasked with developing a family of catcher’s leg guards....


Focal Point Facetta LED Troffer

Focal Point turned to Overwatch to assist with in the design the Facetta luminaire for a premium product category....